Carrying out manual inventories to maintain reliable stock levels is time-consuming and unengaging for teams, with a high risk of human error. Stockouts and their consequences are costly: production stoppages, operational losses, and customer dissatisfaction.
Monitor your stock continuously with ESG-Logger-LC® connected scales and eliminate stockouts before they occur
Manual inventory is time-consuming, repetitive, and error-prone yet even the slightest stockout comes at a high cost: production stoppages, incomplete orders, dissatisfied customers. Thanks to IoT, it is now possible to track each item without human intervention and ensure real-time stock accuracy.
Limitations of traditional inventory methods
Periodic counts requiring multiple operators and halting operations Risk of input errors or omissions during manual checks Constant discrepancy between theoretical ERP stock and actual stock on shelves or at the line edge
Ineo‑Sense's answer : the ESG‑Logger‑LC® connected scales
The ESG‑Logger‑LC® weighing plates, autonomous and wireless, turn each location into a smart scale.
At each pick or deposit of a part, the weight is measured instantly; the system calculates the remaining quantity and compares it with the expected stock:
Real-time control The gap between physical and theoretical stock appears immediately; an alert signals any discrepancy before stockout.
Automatic replenishment As soon as the weight drops below the minimum threshold, a replenishment order is generated. Coupled with the integrated pick-to-light function, the location flashes to guide the operator.
Kitting validation During kit preparation, the system verifies the weight of each item and then the overall kit, reducing composition errors.
The scales come in three sizes (XS, S, L) and two capacities (15 kg or 50 kg) to fit plastic bins, screw boxes, or heavy packages.
Presence detection and volume measurement with the ACS‑Switch‑TOF®
For large items or those stored on shelves, the ACS‑Switch‑TOF® measures the distance to the contents; it knows if a bin is full, half-empty, or empty, contactless and maintenance-free. Installed on a rack slot, it sends an alert as soon as the level falls below the critical threshold.
Smart localization with the TRK‑Tracer range
High-value parts, mobile tools, or reusable containers may leave the storage area. TRK‑Tracer tags locate each asset inside the factory or anywhere on site, providing presence status and movement history; if a part remains stationary too long, a notification reminds to put it back into circulation.
Operational benefits
Reliable stock at all times : automatic inventory, visible at any moment in the ERP.
No more stockouts or overstocks : replenishment triggered as soon as the low threshold is reached, optimized inventory.
Increased productivity : no more hours lost counting or searching for items, teams focus on value-added tasks.
Complete traceability : every movement timestamped, every discrepancy detected and logged for audits.
Fast return on investment : savings on idle stock, reduced line stoppages, and fewer disputes.
Switch to 100% automatic inventory
With ESG‑Logger‑LC® scales, ACS‑Switch‑TOF® sensors, and TRK‑Tracer localization, Ineo‑Sense transforms stock management into a smooth, accurate, and effortless process.
Contact us to equip a pilot area and see the benefits within the first weeks.
Business sectors
The industry sectors we regularly address for these issues
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