Vibration monitoring is an indicator that allows visualization of the physical and functional health status of machines and industrial equipment. The goal is to identify performance issues and wear of certain components to prevent breakdowns and minimize downtime.
Anticipate breakdowns and extend the lifespan of your equipment with the ACS-Switch®
Vibration monitoring is one of the most reliable indicators for assessing the mechanical health of a machine: worn bearings, shaft imbalance, pump cavitation, loose fittings…
Each anomaly vibrates differently. Detecting these signatures as soon as they appear allows intervention before failure, avoiding unplanned downtime and reducing maintenance costs.
Challenges of industrial maintenance
Late detection of deviations Without dedicated sensors, problems are only noticeable through noise, temperature, or worse complete failure.
Difficult monitoring of isolated equipment Remote machines or those without network access remain off the radar of traditional supervision systems.
Ineo‑Sense's answer : ACS‑Switch®
The ACS-Switch® attaches magnetically or by screw to a machine’s frame. Fully autonomous, it records vibrations, shocks, and tilt, then sends long-range radio alerts as soon as a predefined threshold is exceeded.
How it works
Wireless and non-intrusive installation No production downtime: place the sensor, set thresholds in the app, and monitoring begins.
Continuous vibration measurement RMS and peak values are compared to a reference profile. Any deviation or unusual shock immediately triggers a notification.
Cycle and utilization rate analysis The ACS-Switch distinguishes active phases and stops, providing useful data for monitoring OEE (Overall Equipment Effectiveness).
Preventive and predictive maintenance Early alerts give you time to plan interventions, optimize spare parts, and avoid emergency repairs.
Key functions of the ACS-Switch®
Vibration and shock detection on three axes.
Configurable thresholds; immediate alerts via LoRaWAN or Clover-Net.
Tilt measurement to check safety positions or misalignments.
Multi-year battery life, industrial-grade IP enclosure.
REST API interface for integration with your CMMS or MES.
Operational benefits
Significant reduction of unplanned downtime Intervention before failure, smoother maintenance scheduling.
Extended machine lifespan Early detection of wear and optimized settings.
Time savings for technicians Prioritization of truly critical equipment, elimination of routine manual inspections.
Improved OEE and CSR indicators Less scrap, more stable energy consumption, reduced carbon footprint.
Beyond vibrations: towards overall performance
By combining the ACS-Switch® with the ESG-Logger®, which measures energy or compressed air consumption, you gain a holistic view of the machine: vibration, energy, cycles.
This duo provides the ideal raw data for your predictive maintenance algorithms and operational excellence initiatives.
Business sectors
The industry sectors we regularly address for these challenges
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