Optimizing operator movements and item search times contributes to streamlining logistics flows in factories or warehouses. "Pick-by-Light" and "Put-to-Light" systems facilitate the picking or placing of items on shelves. Often requiring wired power supplies, these systems can be challenging to install for certain applications.
The ever-increasing pressure on delivery deadlines and the constant pursuit of productivity gains have made order preparation one of the most critical links in the Supply Chain.
In warehouses and factories, every second spent locating an item or moving unnecessarily between locations results in extra costs and extended lead times.
“Pick-to-Light” and “Put-to-Light” systems (referring respectively to light-guided picking and placing) have become essential for streamlining these operations. However, their traditional installation often wired and energy-intensive hinders deployment in modular or temporary setups.
Challenges of Pick-to-Light and Put-to-Light systems :
Installation complexity : Running cables along every aisle involves significant work and costs, especially in older warehouses or those with metal structures.
Infrastructure rigidity : Any change in layout (new aisle, rack rearrangement) requires rewiring and system reconfiguration.
Energy consumption : Traditional light indicators need constant power supply, limiting autonomy and modularity of mobile picking stations.
Responsiveness and ergonomics : Operators must get clear, immediate, and visible signals even in noisy or poorly lit environments to act confidently and without hesitation.
Ineo‑Sense's answer : wireless TRK and Report LED ranges
We have designed 100% wirelessPick-to-Light and Put-to-Light indicators, featuring:
Clover‑Core® technology
A proprietary bidirectional LPWAN protocol offering:
Long range: several hundred meters in open field, enough to cover large warehouses. Fast response: indicator activation in less than one second after command. Very low power consumption: several years of battery life on a standard battery, without compromising activation frequency.
Modularity Magnetic or clip-on mounting on all types of shelving. Deployment and repositioning in a few minutes, without tools or construction work.
Interoperability On/off command via LoRaWAN or Clover-Net message. Easy integration with your existing WMS or picking application thanks to our REST and MQTT APIs.
Key Features
Multi-color visual activation High-brightness RGB LEDs to immediately identify the pick or put location.
Optional sound signal Built-in buzzer (Report LED range + ACS-Switch-Buzz) to enhance notifications in noisy environments.
Built-in statistics Counting activations, timestamped history, and periodic reporting of usage data to optimize picking ratios.
Remote management OTA firmware and parameter updates (lighting duration, LED intensity) without on-site intervention.
Industrial robustness IP54-rated enclosure resistant to dust and splashes, designed for logistics and industrial environments.
Operational Benefits
Productivity gain : up to 30% reduction in travel time and picking errors.
Flexibility : instant adaptation of picking zones without any cabling work.
Quick return on investment : savings on cable installation, labor, and maintenance combined with increased picking throughput.
Ergonomics and satisfaction : visually guided operators, reducing cognitive fatigue and stress from incorrect instructions.
Analytical data : activity indicators usable to size workforce, optimize layouts, and anticipate bottlenecks.
Use cases
Mixed Manufacturing Assembly An operator switches from one production line to another; the system lights up only the LEDs corresponding to their reference, reducing errors and speeding up the pace.
E-commerce Order Picking In a high-turnover warehouse, mobile teams receive storage or picking locations via a tablet; the wireless displays guide them instantly.
Temporary Storage For seasonal storage or a temporary warehouse, the cable-free deployment saves significant time and budget.
Restricted Access Areas In a sensitive workshop, you can remotely control the indicators without opening the door, limiting contamination and disruptions.
Business sectors
The industry sectors we regularly address for these challenges
At the heart of SNCF technicentres, spare parts management becomes smart thanks to connected scales. By eliminating discrepancies between physical and theoretical stock, maintenance operations become more responsive, shortages are anticipated, and trainset availability is secured.
In a world where efficiency and connectivity are paramount, LoRa technology stands out as a revolution in industrial IoT. Discover how this low-power, long-range technology is redefining IoT device communication by delivering innovative and eco-efficient solutions to industries.
The rapid evolution of monitoring technologies has transformed the way companies manage their assets. Smart sensors play a crucial role in this revolution, offering innovative solutions to optimize asset management and improve operational efficiency.
The Internet of Things (IoT) has become an essential lever for companies seeking to optimize their operations and drive growth. By integrating custom IoT solutions, industries can transform their processes, enhance efficiency, and unlock new market opportunities.
